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Racking Box Beam Roll Forming Machine

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April 08, 2022
Category Connection: Rack Roll Forming Machine
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Brief: Get a guided demo that shows common workflows and troubleshooting tips for the Carbon Steel Q235 Racking Beam Machine. This video provides a complete walkthrough of the automated production line, from the hydraulic de-coiler feeding material through the roll forming process, servo-controlled cutting, auto upside down flipping, and final joint folding operations. See how the integrated PLC control system manages the entire manufacturing process for rack beam profiles.
Related Product Features:
  • Processes galvanized or black steel plates with thickness from 1.2mm to 2mm at speeds up to 15 meters per minute.
  • Features a comprehensive 19+5 station roll forming system with Gcr15 chrome-plated rollers hardened to HRC58-62.
  • Utilizes robust 45# advanced steel shafts with 76mm diameter and thermal refining for enhanced durability.
  • Incorporates precision fly saw cutting with automatic length measurement maintaining ±0.5mm tolerance on 6-meter lengths.
  • Powered by dual 7.5KW motors with gear box driven system for reliable and efficient operation.
  • Includes complete automation with auto upside down device and lock joint folding machine for finished profiles.
  • Managed by Siemens PLC control system with Panasonic touch screen interface in English and Chinese languages.
  • Equipped with high-quality components including Omron encoder and Schneider electrical parts for optimal performance.
Câu hỏi thường gặp:
  • What materials and thicknesses can this racking beam machine process?
    The machine is designed to process galvanized steel or black steel plates with thickness ranging from 1.2mm to 2mm, making it suitable for various industrial racking beam applications.
  • What is the production speed and length accuracy of this equipment?
    The forming speed ranges from 0 to 15 meters per minute, with fly saw cutting that maintains a tight tolerance of ±0.5mm on 6-meter lengths, ensuring precise and efficient production.
  • What control system and automation features are included?
    The machine features a comprehensive Siemens PLC control system with Panasonic touch screen interface available in English and Chinese. It includes full automation with servo following cutting, auto upside down device, and lock joint folding machine for complete production line operation.
  • What are the key components of the roll forming system?
    The main roll forming machine consists of 19+5 stations using Gcr15 chrome-plated rollers hardened to HRC58-62, supported by 45# advanced steel shafts with 76mm diameter and thermal refining for maximum durability and precision.
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